Plastikoil Coil Manufacturing & Interline Systems
high production coil manufacturing and inserting systems
Plastikoil NCF6 Concept Former
The PBS NCF6 Concept Former provides for in-house coil manufacturing.
- Coil Diameter Capabilities from 6mm to 30mm with options up to 50mm.
- Multiple Pitch options – .2475″ / 4:1 / 6 mm / 5:1 / 3:1 / 2.5:1, custom pitches also available.
- Min / Max lengths – 6.5″ to 18″ (16 – 46 cm).
- Optional slide-in extension table for lengths up to 43″ (109 cm).
- An enhanced state of the art PLC Control system.
- Color Touchscreen with a very User Friendly Interface making set up and changeovers even easier.
- Pre-programmed temperature and machine speed values for each coil size, optimized for MAXIMUM productivity.
- Enhanced system status monitoring (watchdog features) complete with fault log to aid with service and maintenance.
- An electrical system complete with breakers. No replacement fuses needed.
- 3 phase AC motors and variable frequency drives.
- Empty Spool Detection system allows for easier and quicker spool changes.
- Improved ergonomics with the Control Touchscreen and E-stop at the front of the machine for easier operator access.
- Easy mandrel changeover.
- Positive Hexagon Mandrel Drive.
- Cost effective IMC (Interchangeable Mandrel Components).
- Unique Spool Brake design.
- Safety shields on the heater drum.
- Air cylinder coil eject.
- Automatic Oiling System.
- Small footprint.
- Smooth, quiet, simple operation.
- Self-reliant / Minimal operator supervision.
- Hot Start option – Stop / Start with zero waste.
- Optional packaging systems.
- Interline capabilities with the PBS 3000QS4 Auto Inserter(s).
- Optional packaging / single and dual interline modules pre-configured into the control system make expansion easy.
Plastikoil Concept QS Interline Systems
Combine the PBS 3000QS4 with a PBS NCF6 Concept Former for the ultimate in in-house coil manufacturing and production!
- Plastikoil Concept QS Single Interline System:
- In-house coil manufacturing interlined with automated coil insertion.
- Coil produced and immediately conveyed into position for insertion into book.
- Manufacture the coil you need when you need it.
- Free up valuable inventory floor space.
- Coil forming capabilities from 6mm to 30mm (50mm not available when interlining).
- One operator handles the entire setup.
- Hands free coil placement dramatically speeds up binding productivity.
- Hot Start feature allows the former to stop and start with zero waste.
- Operate in unison or detach when necessary for independent production.
- Productivity ratings as high as 800 books per hour!
- Can be expanded to a Concept QS2 Dual Interline System.
- Plastikoil Concept QS2 Dual Interline System:
- The first DUAL Interline system for plastic binding with two interlined PBS 3000QS4 Auto Coil Inserters keeping pace with the Plastikoil NCF6 Concept Formers’ high speed production output.
- All of the advantages of in-house coil manufacturing.
- Bindery labor savings as high as 65%.
- Modular design, operate as a Dual Interline or operate with one Inserter inline and one Inserter offline to bind two different jobs at the same time.
- Maximize bindery productivity without the need to invest in a second forming machine.
- Productivity ratings as high as 1400 books per hour!