Plastikoil

Plastikoil Coil Inserters & Crimpers

stand alone desktop and floor model coil inserting equipment

PBS 3000QS4 Automatic Coil Inserter

The PBS 3000QS4 automatically inserts pre-cut lengths of coil into the pre-punched book and simultaneously crimps both ends, all in a single operation! No tools are required for basic setup and changeover. Geared for higher volume production. Designed for the trade with a wider range of book sizes and thicknesses.

  • 12″/A4 Model: (Binding edges from 5″ to 12″/12.7 to 30.5 cm)
  • 17″/A3 Model: (Binding edges from 5″ to 17″/12.7 to 43 cm)
  • QS – Quick Setup – no tools required for basic setup and changeover.
  • Vertical book placement can accommodate tabs or wider covers
  • Consistent simultaneous crimping of both coil ends.
  • Up to 600 books/hour.
  • Available in .2475″, 4:1 or 6 mm Pitches for coil diameters from 6mm to 20mm.
  • Optional Wider 3:1 or 2.5:1 Pitches for larger coil diameters up to 30mm.
  • Off-cut disposal drawer.
  • Foot pedal actuated.
  • Low maintenance design – No need for expensive service contracts.
  • Mounted on casters for easy movement.
  • Can be interlined with the PLASTIKOIL® New Concept Former for in-line coil manufacturing and automated insertion.

PBS 2800 Koilmatic Automatic Coil Inserter & Crimper

The PBS 2800 Koilmatic is an affordable fully electric table-top automatic coil inserter designed with the digital 8.5″ x 11″ print market in mind. No tools and no air required. Available in the .2475″ pitch.

  • Fully electric and no air required.
  • No tools required for basic setup & changeover.
  • LCD Screen guides operator through setup and operation.
  • Vertical book placement can accommodate tabs or wider covers.
  • Consistent simultaneous crimping on both coil ends.
  • Convenient presets for the common binding edges.
  • Up to 450 books/hour.
  • Coil capacities from 8mm to 20mm (1/8″ to 5/8″ book thickness).
  • Off-cut disposal drawer.
  • Foot pedal actuated.
  • Low maintenance design, no need for expensive service contracts.
  • Uses the same patented technology as Gateway’s PBS 3000 QS Inserter.

PBS 2600 TCB Total Cut & Bind Dual Sided Crimping Unit

The PBS 2600 TCB – Total Cut & Bend is the only machine on the market that cuts and crimps the full range of plastic spiral diameters from 6mm up to 50mm with the same crimping heads. Easy 5 step adjustment to change from size to size. A nice feature – the larger the coil / the longer the crimp.

  • Simple dial adjustments enable you to setup, cut and crimp coil diameters from 6mm to 50mm.
  • Longer crimp achieved as the coil diameter increases reducing the risk of coil unwinding from the larger punch holes.
  • Large top surface doubles as usable work-space.
  • Easily integrated with most coil insertion equipment.
  • No tools required for size changeovers.
  • Accommodates coil diameters from 6 mm to 50 mm without the need to change crimp heads.
  • Min/Max binding edge 5.5″ to 17″ (14 cm – 43 cm)
  • Easy to follow decals guide the operator through setup.
  • Removable off-cut tray makes accumulation and disposal of off-cuts neat and tidy.
  • Available with electric or pneumatic actuation.
  • Foot pedal operated.

PBS 1650 TKB Total Koil Binder

The PBS 1650 TKB Total Koil Binder is one machine with two modes of coil insertion that can handle the entire range of coil diameters. Simple roller insertion for thinner books with spine former placement to handle the thicker projects.

  • Produce up to 350 books/hour.
  • Can bind books with coil diameters from 6mm through 50mm (1/8″ to 1-7/8″ book thickness).
  • Offers two distinct modes of coil insertion based on book thickness.
  • Min/Max Binding Edge: From 1″ up to 39″ edge (2.5 to 99 cm) with Rollers and from 6″ up to 12″ edge (15.25 to 30.5 cm) with Spine Formers.
  • Foot pedal operated.
  • Vertical book placement can accommodate tabs or wider covers.
  • Partners nicely with the TCB Total Cut & Bend Dual Crimper.

PBS 1500 Industrial Coil Inserter

The PBS 1500 Industrial Coil Inserter is designed for years of commercial binding use and reliability. Full range capabilities with components to handle the entire range of coil diameters. Works with longer 36″ / meter lengths of coil meaning fewer reloads.

  • Produce as high as 350 books/hour.
  • Can bind books with coil diameters from 6mm through 50mm (1/8″ to 17/8″ book thickness).
  • Min/Max Binding Edge from 1″ up to a 39″ edge (2.5 cm to 99 cm).
  • Unobstructed table top work surface allows you to bind books of all shapes and sizes.
  • Designed to work with longer 36″ lengths of coil enabling you to maintain higher productivity (fewer stops and starts to reload the coil supply).
  • Foot pedal operated.

PBS 2300 All-In-One Coil Inserter & Crimper

The PBS 2300 is a combination roller inserter and single-sided crimper that is both easy to operate and quick to setup with consistent crimping.

  • Produce up to 300 books/hour.
  • Coil capabilities from 6mm to 30mm (1/8″ to 1″ book thickness).
  • No tools required for basic setup & changeover.
  • Space saving design, it can fit on any desk or counter-top.
  • Consistent crimping, uses the same patented crimping technology as Gateway’s TCB – Total Cut & Bend.
  • The front alignment channel curves the book to follow the curve of the coil allowing for easier coil insertion.
  • Large top surface can be used as a large work-space or punch machine can be stacked.
  • Simple dial adjustment enables you to setup, cut and crimp coil diameters 6mm to 30mm in seconds.

PBS 400 Industrial Roller Inserter

The PBS 400 Industrial Roller Inserter offers dual roller insertion within a rugged steel frame. A durable design that is built to last.

  • Produce as high as 350 books/hour.
  • Accommodates coil diameters from 6mm up to 30mm.
  • Small and compact, it can fit on any desk or counter-top
  • The front alignment channel curves the book to follow the curve of the coil allowing for easier coil insertion.
  • The front book support ensures the book and coil are positioned against the rollers.
  • Large top surface doubles as usable work-space.

Contact Us for More Information

Contact us today for more information on the Plastikoil Product Line.